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Whether you are an experienced DIYer or a skilled contractor, you may need to patch wires regularly to help establish safe electrical connections. Some people try to repair wires and terminals themselves, as hiring a qualified electrician can be expensive and this can seem wasteful, especially if the task at hand doesn't require a lot of expertise. If you have a heavy-duty crimping tool, you may even be able to carry out some of the smaller repairs yourself.
Crimping tools use terminals to create a tight seal on the wires, helping to protect them from water and dirt. But with so many crimpers to choose from, it can be difficult to select the ideal crimper for your specific needs and setup. With this in mind, we've compiled a list of some of the top crimping tools in 2022 to help make your DIY job easier.
If you're a handyman or DIYer, your kit should probably include some quality power tools that can help you make quick fixes around the house. A crimping tool can be one of these tools when the wires don't have the right connectors. This buying guide should help you get almost all the information you need to buy the right crimping tool for your particular job and setup. So let's find a new tool for you!
One of the first things you should check is whether the wire gauge fits your crimping tool. This should help you to get a better idea of the type of wire the tool can crimp in terms of thickness and diameter.
Wires are usually rated for thickness using American Wire Gauge (AWG) and most models range from 12 to 24 AWG, so you should choose a versatile tool that you can rely on to crimp almost any size wire.
If you are a professional contractor who often needs to crimp wires of different diameters, you should buy a crimping tool with at least three crimping chambers. In other words, a crimper with more chambers should allow you to crimp different thicknesses of wire without having to switch between crimping pliers, which will help you save time and also reduce the weight of your kit.
Some crimping tools have metric and imperial sizes etched into the jaws. This helps to keep everything in sight as you work, helping you to save time and increase overall productivity.
It is vital to find crimping tools with a comfortable grip. Not having a padded handle can lead to hand discomfort and fatigue - and no one wants that. That's why you should look for crimping tools with ergonomic handles and cushioned grips.
Make sure you are using the right crimping machine for insulated or non-insulated connectors. Crimping tools for insulated terminals have round jaws to protect the terminal insulation. Using a non-insulated crimper on insulated terminals may damage the insulating sleeve or result in under or over crimping.
There are two types of terminals: open barrel and closed barrel. The most common type used in the terminal industry is the closed barrel. They are available in insulated and non-insulated versions, are easy to group and come in a variety of forms and sizes. For closed terminals, oval or hexagonal crimps are usually used.
Open barrel designs, on the other hand, offer the highest resistance to vibration and corrosion and are often used for automotive wire harnesses and high volume applications. The "F" crimp is also the most common crimp design for open barrels.
Most terminal manufacturers will specify the type of crimper you should use, so be sure to check the manufacturer's specifications. If you need to comply with Underwriters Laboratories (UL) standards or other standards, it is also important to follow the manufacturer's crimping tool requirements.
The first step is to remove the rubber casing of the wire, but if you cut it completely open, you may damage the copper inside. Instead, simply cut an even circle around the wire and remove the casing. With the copper exposed, you will be ready for the next step.
There are various connections available, such as open barrel connectors. You can also arrange the wires within this connection before easily crimping them. Then, use the ratchet mechanism on the crimping tool to help you position the connection in the jaws. Then, use the star wheel to adjust the force so that the crimp is as tight as possible. Also, the tighter you crimp the wires, the less likely they are to break over time.
The wires are then inserted into the connection and you simply squeeze the handle to crimp them together. This may require a little power from some crimping equipment, but it is the best way to get the job done. If you think the position is incorrect, click the quick release button to open the jaws before the crimp is complete.
When you have completed this step, you should have a nice crimp wire in front of you.
Crimping wires helps to protect them from dust and grit, thus extending the life of the cable, and it is also a cleaner and easier technique than soldering. Plus, when you use a crimping tool, you don't need anyone's help to get a great crimped wire at home.
Crimping can also be more reliable as it presses the connection firmly into the wire, creating an airtight seal. Most crimping tools are very expensive, but we offer several inexpensive and high quality options above, so these products are definitely out there.
Hand-held crimping tools are similar to standard pliers, but they also have a die in the internal jaws for crimping the wire into the connector. These dies can come in a variety of shapes and sizes depending on the size and type of connector being used.
For larger and heavier gauge wires, bench top wire crimpers are ideal. They have a much stronger mechanism than portable crimping tools and can apply more force to the wire and connection. These crimping tools also have larger and heavier dies.
These crimping tools use hydraulic pressure to compress the connection onto the wire, making them ideal for very large, thick gauge wires and connectors. These crimpers are typically used in industrial applications and are operated using hydraulic fluid.
With this type of hand crimper, a hammer is used to squeeze the connection onto the wire. It is not as common as the other types, but it has some applications. Although these crimping tools can handle thicker wires than other versions, they are not portable enough to transport to the job site.
The knoweasy crimping tool can be used for both non-soldering and standard electrical connections. All components are made of special steel, specially hardened and annealed for long life, accurate bore size and good crimping results. Each clamp is precisely adjusted before leaving the factory. The ergonomic handle design, lightweight and compact construction and grip design ensure perfect crimping results. With over 30,000 crimps and a great price, quite attractive!
Tired of spending your hard-earned money on minor repairs? With the Wirefly Crimp Tool, you can perform small electrical repairs yourself with greater precision. Whether you're installing wire connectors or working with already crimped wires, this tool is your go-to solution - all you have to do is press the handle and the job is done. In addition, once you have crimped the wire, the handle automatically releases, helping you to get a beautifully crimped wire.
Another important feature of this tool is the star wheel, which allows you to adjust the force. Crimping wires is easy with this device as it has a quick release lever and a non-slip rubber grip. So whether you are a professional or an amateur, this crimper should not let you down. And because of its excellent crimping ability and quality construction, we have selected this tool as the best on this list.
This option from Wgge can help cut almost anything, including copper, and it requires very little effort to get the job done. This option is also easy to use, thanks to the colour-coded reference points printed on its head. Using these colour codes, you can get the job done with fewer errors and can also help improve overall performance. The tool also features an ergonomic padded and insulated handle that helps to keep your hands safe and comfortable.
The handles are also well separated, making this crimping tool suitable for different hand sizes. In addition, the design of this paddle provides sufficient leverage for successful stripping of the wire. If all this is not enough to convince you, the carbon alloy jaws will remain intact even after cutting several hard wires. The design and construction make this crimper durable and add to its aesthetic appeal.
This high quality insulation option from Klein Tools can be a great solution for your wiring projects as it features three different sized crimping chambers that can really help with wiring tasks around the home. In just a few simple steps you can safely add insulated connectors to copper cables. Plus, this toggle even includes a small lever that allows you to change the height and apply extra force when crimping.
The product also includes a ratchet handle to give you more consistent results. Your terminals should also not have any uneven edges or wire splinters with this handy tool. Unlike most crimping tools, this paddle has a soft grip that won't hurt your hand no matter how much pressure you apply.
Out of the box the Qibaok crimping tool looks very chic and it also performs its task efficiently, both aesthetically and practically. An important feature of this option is that the crimping die has no sharp edges, so it won't damage your heat-shrink insulation or wires. The tool's colour-coded labels for each wire size, as well as its automatic release mechanism, help make this product easy to use even for beginners.
The crimping tool also has a ratchet mechanism on the handle that allows you to crimp with the correct force. But what we like most about this product is the double crimping die, which allows for a firm crimp while also helping to prevent accidental pull-out. The ergonomic, cushioned handle also makes this tool easy to hold and won't slip out of your hand even when you sweat.
This product from Haisstronica is a great tool for connecting all types of wire terminals to copper wires. It is also colour coded so that you can sort the terminals by colour. The tool even includes a small star wheel that allows you to fine-tune the force applied to the wire to obtain the desired result. Although the product is not significantly different from its competitors, the tool does have three crimp chambers and operates through a mechanism. This option also has two sides - the wire is crimped on one side and the insulating sleeve is crimped on the other.
This paddle uses a ratchet mechanism that allows you to position the connection correctly before inserting the wire. This crimping tool also includes a sturdy, brightly coloured nylon handle that is perfect for regular use of the wire.
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